Customized Tungsten Carbide Spring Tool for High-Performance Spring Processing Demands
Application Field
Spring tools are essential for high-end spring processing across various industries, including feed rollers, guide rails, mandrels, dowels, cutters, and pitch pins. With our advanced production and inspection equipment, we are confident in meeting all customer demands.
Product Details — Spring Tool for Spring Processing
- Surface Roughness: RZ ~ 0.2 µm / F1.0 mm/min
- Accuracy: ±0.001 mm
- Customization: Fully customizable. There is no standard stock for this series of products; only non-standard orders are accepted. Please attach CAD or 3D drawings to your inquiry. Thank you!
- Suitable Materials: Tungsten carbide, ceramic, and HSS, with properties as follows:
| Material |
Material Properties |
| Carbide |
Cemented carbide is a powder metallurgical composite made of hard material phases (e.g., tungsten carbide) and a binding material (e.g., cobalt). It is extremely hard, characterized by high wear resistance and thermal stability. It is used in various fields that require tools or components to be particularly wear-resistant. Compared to die steel, it is more difficult to machine and has a higher material cost, but its service life is often several times longer. |
| Ceramic |
Ceramic materials exhibit excellent high-temperature resistance and are crucial for applications operating continuously at temperatures from 180 °C to over 1200 °C. Compared to metallic materials, oxide ceramics are resistant to chemical attacks, especially in acidic and alkaline solutions. Common types include alumina, zirconia, silicon carbide, and silicon nitride ceramics. |
| HSS |
High-speed steel (HSS) offers superior abrasion resistance and toughness for general use. It is primarily employed in small batch production or fields requiring high material toughness. |
Involved Machining Technology
- Production Technology:
- Cylindrical grinding
- Internal circular grinding
- Optical profile grinding
- Flat grinding
- Thread machining
- Middle-speed wire cutting
- Low-speed wire cutting
- Mirror discharge machining
Why Choose Us
- Advanced Technology: Complex shapes and various structures can be quickly formed while maintaining precision.
- Efficient Processing: Short production cycles and rapid delivery times ensure on-time shipments.
- Product Quality: Consistent quality is guaranteed, with high accuracy up to ±0.003 mm.
- Confidentiality System: Triple confidentiality measures are in place to protect your information. We can sign an NDA (Non-Disclosure Agreement) for added assurance.
- Fully Equipped: Outstanding processing capacity, multiple production lines, advanced equipment, and professional supporting facilities.
- Cost-Effective: Reasonable design and material selection lead us to competitive pricing, helping us provide you with more favorable prices for products of the same quality level.
Kinyet is continuously focused on research and development of tungsten-related materials. By consistently introducing new technologies and increasing investments in high-end production equipment, Kinyet is able to offer mold solutions with an exceptional quality-to-price ratio, including high precision, longer tooling life, and cost-effectiveness. We are excited to announce our merger with Drow; together, we believe we will create even better products for consumers in the future!
Quality Criteria
- Wear Resistance
- Precision
- Corrosion Resistance
- Impact Strength
- Toughness
- Modulus of Elasticity and Rigidity
- Transverse Rupture Strength, etc.
FAQ
Q1: Do you produce special punch molds or punch die components?
A: Yes, we specialize in customized mold fabrication and can translate the most complex punch die concepts into reality. Our punch mold components are designed and tailored for various demanding applications and materials.
Q2: Do you accept low volume for sample orders? What’s your MOQ for customization?
A: Yes, we do. For sample orders, we accept a minimum order quantity (MOQ) of one piece. Please attach CAD or 3D drawings to your inquiry. The sample lead time is 10–15 days, and it can be negotiated for other special requirements.
Q3: If we want to cooperate with you, is confidentiality guaranteed?
A: Absolutely. All your information, including company details, drawings, and purchase order specifics, will be kept confidential. We can sign an NDA (Non-Disclosure Agreement) if you wish.
Q4: What are your payment terms?
A: We require a T/T payment structure of 30% as a deposit and 70% balance before delivery. We will provide photos of the products and packaging before you pay the balance.
Q5: How can we trust your product quality?
A: We conduct 100% quality inspection for the first batch, along with casual inspections for subsequent batches. Raw materials are tested before bulk production, and we check the physical properties, shape, and tolerances to ensure qualified products before shipping.
Q6: What is your preferred delivery method?
A: We provide the best transportation service based on customer requirements.
Q7: Are you a factory or a trading company?
A: We are a professional manufacturer in the precision hardware tools industry with decades of experience. We welcome you to visit our company. Our products are offered at factory prices, making them very competitive.
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